Formax FD 6104 Low-Volume Tabletop Inserter


Folder / Inserter

The FD 6104 inserter offers the latest technology in entry-level tabletop inserters, making it possible for any size company to enjoy the benefits of automated folding and inserting. The affordability of this inserter eliminates the need to send out tens of thousands of mail pieces in order to justify the cost of automation.  

The 5” full-color touchscreen control panel features wizard-based software which guides operators through setup and operation. It provides quick access to saved jobs, right on the home screen, while bold icons indicate the status of each feeder. Users can program up to 15 jobs for instant, one-touch operation.

With two fully-automatic sheet feeders and one automatic insert/BRE feeder, it offers a range of folding and inserting capabilities. It processes documents up to 14” in length, producing up to 1,350 envelopes per hour. Electromagnetic double document detection ensures each envelope contains the correct number of documents. The energy-saving mode automatically puts the inserter into standby after one hour of being idle.

A Tri-Fold Kit is available for those who need to produce even-panel C-folded documents, ideal for brochures and marketing pieces which don’t require an envelope. The kit is easily installed without tools, simply by swapping out the moistener kit.

Don’t waste any more valuable time and money manually folding and inserting.  Automate your mailings with the FD 6104 and maximize your company’s efficiency.


5” Color Touchscreen: Graphical interface provides quick, easy setup, with job list on home screen

Versatile: 2 1/2 stations insert 1-2 sheets plus BREs/small inserts

Speed: Produces up to 1,350 filled envelopes per hour

15 Programmable Jobs: Handy for recurring or frequently processed applications

Dedicated BRE/Insert Feeder: Fold and/or insert sheets and BREs

Clamshell Design: Easy access to the paper path

Easy Load Feeders: Top-loading, with adjustable side guides

Accumulate Before Folding: Documents are folded and inserted together

Double Document Detection: Electromechanical sensors are unaffected by dust, smudges or paper color, providing essential document integrity

Fold Types: C, V, Double Parallel, no fold

Fold Only without Inserting

Folding Capacity: Up to 5 sheets

Resettable Counter: Provides accurate count of envelopes processed

Eco Mode: Energy-saving feature places the inserter into sleep mode after 1 hour of inactivity

Catch Tray: Adjusts to hold up to 100 envelopes, #10 and 6” x 9.5”

Hopper Capacity:

Up to 100 sheets in each sheet feeder (20#)

Up to 100 inserts/BREs in the insert feeder

Up to 100 outgoing envelopes

Fixed Speed: Up to 1,350 pieces per hour
Duty Cycle: Up to 5,000 pieces per month
Folding Capacity: Up to 5 sheets at once
Programmable Jobs: Up to 15
Paper Size: 5.6” - 8.9’’ W x 7” - 14” H
Paper Weight: 18 - 30 lbs (68 - 113gsm)
Insert/BRE Size: 5.6” - 8.9” W x 3.5” - 5.9” H
Insert Weight: 20 - 62 lbs (75 - 233gsm)
BRE Weight: 19 - 30 lbs (71 - 113gsm)
Outgoing Envelope Size: 8.8” - 9.5” W x 4.1” - 6” H
Dimensions w/o catch tray: 26” L x 17” W x 22” H
Weight: 82 lbs
Voltage: 120 Volts AC 50/60Hz
Safety Certifications: UL approved
Product Literature (PDF): PDF icon FD6104.pdf

Request a Quote     Request a Demo